No Access Submitted: 30 November 2020 Accepted: 30 November 2020 Published Online: 29 December 2020
Journal of Laser Applications 33, 012032 (2021); https://doi.org/10.2351/7.0000319
more...View Affiliations
View Contributors
  • Minjung Kang
  • Jason Cheon
  • Dong Hyuck Kam
  • Cheolhee Kim
A laser beam oscillation method using Galvano mirrors, which allows wide weld beads and controls thermal stress distribution, was suggested to suppress the formation of solidification cracks in laser welds. In order to understand the solidification cracking behavior in relation to the bead shape, laser beam oscillation welding was performed under various oscillation widths and frequency conditions. To evaluate the effect of the oscillation parameter on solidification cracking susceptibility, a regression analysis based on the shape of the bead was performed. Stress distribution generated during the laser beam oscillation welding process was also analyzed using finite element modeling simulation. From the results, it was demonstrated that a high shrinkage stress field at the bottom of the partial penetrated bead suppresses the solidification cracking.
The authors would like to acknowledge the funding and technical support provided by the Korea Institute of Industrial Technology and the Ministry of Trade, Industry, and Energy of the Republic of Korea. We also acknowledge the financial support provided through grants from the National Research Foundation of Korea (NRF), which is funded by the Ministry of Science and ICT (MSIT) (No. 2019R1F1A1042353).
  1. 1. M. Sheikhi, F. M. Ghaini, and H. Assadi, “Prediction of solidification cracking in pulsed laser welding of 2024 aluminum alloy,” Acta Mater. 82, 491–502 (2015). https://doi.org/10.1016/j.actamat.2014.09.002, Google ScholarCrossref
  2. 2. P. Von Witzendorff, S. Kaierle, O. Suttmann, and L. Overmeyer, “In situ observation of solidification conditions in pulsed laser welding of AL6082 aluminum alloys to evaluate their impact on hot cracking susceptibility,” Metall. Mater. Trans. A 46, 1678–1688 (2015). https://doi.org/10.1007/s11661-015-2749-z, Google ScholarCrossref
  3. 3. H. Wei, J. Chen, H.-P. Wang, and B. E. Carlson, “Thermomechanical numerical analysis of hot cracking during laser welding of 6XXX aluminum alloys,” J. Laser Appl. 28, 022405 (2016). https://doi.org/10.2351/1.4944005, Google ScholarScitation, ISI
  4. 4. V. Ploshikhin, A. Prikhodovsky, A. Ilin, M. Makhutin, C. Heimerdinger, and F. Palm, “Influence of the weld metal chemical composition on the solidification cracking susceptibility of AA6056-T4 alloy,” Weld. World 50, 46–50 (2006). https://doi.org/10.1007/BF03263460, Google ScholarCrossref
  5. 5. B. Hu and I. Richardson, “Mechanism and possible solution for transverse solidification cracking in laser welding of high strength aluminium alloys,” Mater. Sci. Eng. A 9, 287–294 (2006). https://doi.org/10.1016/j.msea.2006.05.040, Google ScholarCrossref
  6. 6. Y. Hiroto, Y. Masahiro, and T. Kazuyuki, “The study of prevention of solidification cracking in laser weld metal of Al-Mg-Si alloy,” J. Jpn. Weld. Soc. 18, 422–430 (2000). https://doi.org/10.2207/qjjws.18.422, Google ScholarCrossref
  7. 7. L. Wang, M. Gao, C. Zhang, and X. Zeng, “Effect of beam oscillating pattern on weld characterization of laser welding of AA6061-T6 aluminum alloy,” Mater. Des. 108, 707–717 (2016). https://doi.org/10.1016/j.matdes.2016.07.053, Google ScholarCrossref
  8. 8. H. Langrieger, F. Krafft, M. Mensinger, and F. Oefele, “Thermomechanical analysis of the formation of hot cracks in remote laser welded aluminium fillet welds,” J. Laser Appl. 28, 022414 (2016). https://doi.org/10.2351/1.4944093, Google ScholarScitation, ISI
  9. 9. B.-H. Kim, N.-H. Kang, Y.-H. Park, Y.-N. Ahn, C.-H. Kim, and J.-H. Kim, “A study to improve weld strength of Al 6k21-T4 alloy by using laser weaving method,” J. Weld. Joining 27, 49–53 (2009). https://doi.org/10.5781/KWJS.2009.27.4.049, Google ScholarCrossref
  10. 10. K.-D. Choi, Y.-N. Ahn, and C. Kim, “Weld strength improvement for Al alloy by using laser weaving method,” J. Laser Appl. 22, 116–119 (2010). https://doi.org/10.2351/1.3499456, Google ScholarScitation, ISI
  11. 11. K. Komerla, S. Gach, T. Vossel, A. Schwedt, A. Bührig-Polaczek, U. Reisgen, and W. Bleck, “The effect of beam oscillations on the microstructure and mechanical properties of electron beam welded steel joints,” Int. J. Adv. Manuf. Technol. 102, 2919–2931 (2019). https://doi.org/10.1007/s00170-019-03355-4, Google ScholarCrossref
  12. 12. S. Tsirkas, P. Papanikos, and T. Kermanidis, “Numerical simulation of the laser welding process in butt-joint specimens,” J. Mater. Process. Technol. 134, 59–69 (2003). https://doi.org/10.1016/S0924-0136(02)00921-4, Google ScholarCrossref
  13. 13. J. R. Chukkan, M. Vasudevan, S. Muthukumaran, R. R. Kumar, and N. Chandrasekhar, “Simulation of laser butt welding of AISI 316L stainless steel sheet using various heat sources and experimental validation,” J. Mater. Process. Technol. 219, 48–59 (2015). https://doi.org/10.1016/j.jmatprotec.2014.12.008, Google ScholarCrossref, ISI
  14. 14. S. Geng, P. Jiang, X. Shao, L. Guo, and X. Gao, “Heat transfer and fluid flow and their effects on the solidification microstructure in full-penetration laser welding of aluminum sheet,” J. Mater. Sci. Technol. 46, 50–63 (2020). https://doi.org/10.1016/j.jmst.2019.10.027, Google ScholarCrossref, ISI
  15. 15. F. Matsuda and K. Nakata, “A new test specimen for self-restraint solidification crack susceptibility test of electron-beam welding bead: Fan-shaped cracking test,” Trans. JWRI 11, 87–94 (1982). https://doi.org/10.1007/BF00165596, Google ScholarCrossref
  16. 16. G. Agarwal, H. Gao, M. Amirthalingam, and M. Hermans, “Study of solidification cracking susceptibility during laser welding in an advanced high strength automotive steel,” Metals 8, 673 (2018). https://doi.org/10.3390/met8090673, Google ScholarCrossref
  17. 17. C. Wu, H. Wang, and Y. Zhang, “A new heat source model for keyhole plasma arc welding in FEM analysis of the temperature profile,” Weld. J. 85, 284–291 (2006). Google Scholar
  18. 18. M. Awang, “Simulation of friction stir spot welding (FSSW) process: Study of friction phenomena,” Ph.D. thesis, West Virginia University Libraries, 2007. Google Scholar
  19. 19. E. L. Rooy, Introduction to Aluminum and Aluminum Alloys in ASM Metals Handbook Volume 02: Properties and Selection: Nonferrous Alloys and Special-Purpose Materials (ASM International, Materials Park, Ohio, 1990). Google Scholar
  1. © 2020 Author(s). Published under license by Laser Institute of America